PSI - Issue 57

Available online at www.sciencedirect.com Available online at www.sciencedirect.com ScienceDirect Structural Integrity Procedia 00 (2022) 000 – 000

www.elsevier.com/locate/procedia

ScienceDirect

Procedia Structural Integrity 57 (2024) 32–41

© 2024 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0 ) Peer-review under responsibility of the scientific committee of the Fatigue Design 2023 organizers Abstract Laser based powder bed fusion (L-PBF) manufactured components are typically used in weight-critical fatigue loaded applications. Building orientation and parameters have strong influence on fatigue performance. Multiparametric method for fatigue performance analysis is applied on high-strength L-PBF specimens ’ fatigue test results in this study. The fatigue strength analysis was conducted on unnotched and notched specimens with a consideration of local quality. The defect and surface profiles which defines local quality are characterized with the fractography. The results suggest that local quality influenced by building characteristics can be assessed when effective stresses are obtained by the Theory of Critical Distances (TCD) via finite element analysis. Fatigue strength assessment of notched components benefit from a consideration of local cyclic behaviour with the 4R method. Consequently, multiparametric method for fatigue strength assessment with single FAT class was proposed for AM-components. © 2023 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of the scientific committee of the Fatigue Design 2023 organizers Keywords: Fatigue strength; Additive manufacturing; Theory of critical distances Fatigue Design 2023 (FatDes 2023) Fatigue strength assessment of additive manufactured components considering local quality and geometry using the theory of critical distances and 4R method Kalle Lipiäinen*, Shahriar Afkhami, Antti Ahola and Timo Björk Laboratory of Steel Structures, Lappeenranta-Lahti University of Technology LUT, P.O. Box 20, FI-53851 Lappeenranta, Finland

* Corresponding author. Tel.: +358-45-677-5354 E-mail address: kalle.lipiainen@lut.fi

2452-3216 © 2023 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of the scientific committee of the Fatigue Design 2023 organizers

2452-3216 © 2024 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of the scientific committee of the Fatigue Design 2023 organizers 10.1016/j.prostr.2024.03.005