PSI - Issue 53

ScienceDirect Structural Integrity Procedia 00 (2022) 000–000 Structural Integrity Procedia 00 (2022) 000–000 Available online at www.sciencedirect.com Available online at www.sciencedirect.com ScienceDirect Available online at www.sciencedirect.com ScienceDirect

www.elsevier.com/locate/procedia www.elsevier.com/locate/procedia

Procedia Structural Integrity 53 (2024) 178–184

© 2023 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0 ) Peer-review under responsibility of the scientific committee of the ESIAM23 chairpersons Abstract This research investigated on the tensile properties of Additive Manufacturing (AM) PolyEther Ether Ketone (PEEK) under different printing and post processing conditions, with a focus on providing insights for future fatigue tests. PEEK is a high-performance thermoplastic material with excellent mechanical properties that is widely used in many industries. In this study, the miniFactory Ultra 3D printer, based on Fused Filament Fabrication (FFF) technology, was used to fabricate PEEK specimens so as to assess the influence of printing parameters on the mechanical performances. Three key factors were considered: layer height, infill pattern and annealing as possible post-processing treatment. The variation of layer height and infill pattern aimed at evaluating their effects on the tensile properties, whereas annealing treatment was performed to assess the influence of residual stresses. The results indicated that infill pattern significantly affected the tensile properties, whereas annealing did not improve properties of specimens with triangular infill pattern. This research provides valuable insights for industries such as aerospace, automotive, and healthcare, where AM PEEK components are increasingly utilized. © 2023 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license ( https://creativecommons.org/licenses/by-nc-nd/4.0 ) Peer-review under responsibility of the scientific committee of the ESIAM23 chairpersons Keywords: Design for AM; PEEK; Fused Filament Fabrication; Experimental tests. Abstract This research investigated on the tensile properties of Additive Manufacturing (AM) PolyEther Ether Ketone (PEEK) under different printing and post processing conditions, with a focus on providing insights for future fatigue tests. PEEK is a high-performance thermoplastic material with excellent mechanical properties that is widely used in many industries. In this study, the miniFactory Ultra 3D printer, based on Fused Filament Fabrication (FFF) technology, was used to fabricate PEEK specimens so as to assess the influence of printing parameters on the mechanical performances. Three key factors were considered: layer height, infill pattern and annealing as possible post-processing treatment. The variation of layer height and infill pattern aimed at evaluating their effects on the tensile properties, whereas annealing treatment was performed to assess the influence of residual stresses. The results indicated that infill pattern significantly affected the tensile properties, whereas annealing did not improve properties of specimens with triangular infill pattern. This research provides valuable insights for industries such as aerospace, automotive, and healthcare, where AM PEEK components are increasingly utilized. © 2023 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license ( https://creativecommons.org/licenses/by-nc-nd/4.0 ) Peer-review under responsibility of the scientific committee of the ESIAM23 chairpersons Keywords: Design for AM; PEEK; Fused Filament Fabrication; Experimental tests. Third European Conference on the Structural Integrity of Additively Manufactures Materials (ESIAM23) Investigation on tensile properties of FFF PEEK: Effects of printing parameters and post-processing treatment Alessandro Greco a *, Alessandro De Luca a , Raffaele Sepe b , Salvatore Gerbino a Third European Conference on the Structural Integrity of Additively Manufactures Materials (ESIAM23) Investigation on tensile properties of FFF PEEK: Effects of printing parameters and post-processing treatment Alessandro Greco a *, Alessandro De Luca a , Raffaele Sepe b , Salvatore Gerbino a a Department of Engineering, University of Campania Luigi Vanvitelli, via Roma 29, 81031 Aversa (CE), Italy b Department of Industrial Engineering, University of Salerno, via G. Paolo II 132, 84084 Fisciano (SA), Italy a Department of Engineering, University of Campania Luigi Vanvitelli, via Roma 29, 81031 Aversa (CE), Italy b Department of Industrial Engineering, University of Salerno, via G. Paolo II 132, 84084 Fisciano (SA), Italy

* Corresponding author: E-mail address: alessandro.greco@unicampania.it * Corresponding author: E-mail address: alessandro.greco@unicampania.it

2452-3216 © 2023 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license ( https://creativecommons.org/licenses/by-nc-nd/4. 0 ) Peer-review under responsibility of the scientific committee of the ESIAM23 chairpersons 2452-3216 © 2023 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license ( https://creativecommons.org/licenses/by-nc-nd/4. 0 ) Peer-review under responsibility of the scientific committee of the ESIAM23 chairpersons

2452-3216 © 2023 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of the scientific committee of the ESIAM23 chairpersons 10.1016/j.prostr.2024.01.022