PSI - Issue 57

Available online at www.sciencedirect.com Available online at www.sciencedirect.com ScienceDirect Structural Integrity Procedia 00 (2022) 000 – 000

www.elsevier.com/locate/procedia

ScienceDirect

Procedia Structural Integrity 57 (2024) 487–493

© 2024 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0 ) Peer-review under responsibility of the scientific committee of the Fatigue Design 2023 organizers Abstract Advances in battery technology and electrical drive systems has allowed for more versatility in mobile applications found in automotive, logistics and aerospace engineering. Rotor cores used for electrical motors are often made from thin sheet metals with a maximum thickness of 0.5 mm. During operation, this material is subjected to variable dynamic loading conditions. As a consequence, fatigue testing is required for a more complete material characterisation. However, experiments on thin metals are generally more challenging as they require finer testing equipment that can apply low loads with high precision. Therefore, a micro fatigue machine can be implemented to identify the high cycle fatigue behaviour of thin electrical steel sheets. Further, the manufacturing process of electrical steels often results in non-oriented grain structures. In other words, the material properties can vary between adjacent grains at the surface, thereby influencing the fatigue crack initiation mechanism. To investigate this effect, a finite element analysis is performed that includes a randomly generated set of grains with different elastic material behaviour. Using a critical plane approach the impact on the fatigue life prediction is assessed. © 2023 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of the scientific committee of the Fatigue Design 2023 organizers Keywords: Type your keywords here, separated by semicolons ; Fatigue Design 2023 (FatDes 2023) Numerical study on effects of microstructure randomness on fatigue fracture of non-oriented electrical steel Sanjay Gothivarekar a *, Grzegorz Glodek a , Reza Talemi a a Elooi laboratory, Department of Materials Engineering, KU Leuven, De Smetstraat 1, Ghent 9000, Belgium a

* Corresponding author. Tel.: +32493594921 E-mail address: sanjay.gothivarekar@kuleuven.be

2452-3216 © 2023 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of the scientific committee of the Fatigue Design 2023 organizers

2452-3216 © 2024 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of the scientific committee of the Fatigue Design 2023 organizers 10.1016/j.prostr.2024.03.053