PSI - Issue 2_A

Andre Riemer et al. / Procedia Structural Integrity 2 (2016) 1229–1236 A. Riemer, H.A. Richard / Structural Integrity Procedia 00 (2016) 000–000

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Fig. 6b contains the parameter sets used to fit the equation (1) to the data for the As-built and 800°C conditions where on the x- axis is the crack growth rate in [mm/cycle] and on the y- axis is the stress intensity range in [MPa·mm 1/2 ]. For detailed information about that equation see also Richard and Sander (2012). In the next step, both mathematical descriptions were implemented into numerical crack growth simulation program ADAPCRACK3D, Schöllmann et al. (2003).

Fig. 7. Boundary conditions and mesh parameters used in numerical simulations for crack growth in the implant.

The object for the lifetime study is the hip joint implant. This part needs to be personalized and consequently well suitable for the production employing the SLM process. The boundary conditions used for the crack growth simulation are presented in Fig. 7 schematically.

Fig. 8. Numerical simulation of the residual lifetime depending on the material condition.

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