PSI - Issue 12

ScienceDirect Available online at www.sciencedirect.com Av ilable o line at www.sciencedire t.com ienceDirect Structural Integrity Procedia 00 (2016) 000 – 000 Procedia Structu al Integrity 12 (2018) 567–577 Available online at www.sciencedirect.com ScienceDirect Structural Integrity Procedia 00 (2018) 000–000 Available online at www.sciencedirect.com ScienceDirect Structural Integrity Procedia 00 (2018) 000–000

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XV Portuguese Conference on Fracture, PCF 2016, 10-12 February 2016, Paço de Arcos, Portugal Thermo-mechanical modeling of a high pressure turbine blade of an airplane gas turbine engine P. Brandão a , V. Infante b , A.M. Deus c * a Department of Mechanical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1, 1049-001 Lisboa, Portugal b IDMEC, Department of Mechanical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1, 1049-001 Lisboa, Portugal c CeFEMA, Department of Mechanical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1, 1049-001 Lisboa, Portugal Abstract During their operation, modern aircraft engine components are subjected to increasingly demanding operating conditions, especially the high pressure turbine (HPT) blades. Such conditions cause these parts to undergo different types of time-dependent degradation, one of which is creep. A model using the finite element method (FEM) was developed, in order to be able to predict the creep behaviour of HPT blades. Flight data records (FDR) for a specific aircraft, provided by a commercial aviation company, were used to obtain thermal and mechanical data for three different flight cycles. In order to create the 3D model needed for the FEM analysis, a HPT blade scrap was scanned, and its chemical composition and material properties were obtained. The data that was gathered was fed into the FEM model and different simulations were run, first with a simplified 3D rectangular block shape, in order to better establish the model, and then with the real 3D mesh obtained from the blade scrap. The overall expected behaviour in terms of displacement was observed, in particular at the trailing edge of the blade. Therefore such a model can be useful in the goal of predicting turbine blade life, given a set of FDR data. © 2018 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/3.0/) Peer-review under responsibility of the Scientific Committee of AIAS 2018 International Conference on Stress Analysis. AIAS 2018 International Conference on Stress Analysis Combined use of confocal microscopy and DIC for 3D displacement vector measurement Luigi Bruno* University of Calabria, DIMEG, Via B cci 44C, Rende (CS) 87036, Italy Abstract In the present paper the author describes the potential offered by the combined use of the Confocal Microscopy (CM) and Digital Image Correlation (DIC) to resolve the whole displacement vector in full-field fashion and with nanometric accuracy. By means of two different configurations of the same portion of the area under investigation, the surface profile retrieved at microscopic level by the CM functioned as a carrier for the DIC algorithm, b th for a polished surface and an engineering standard roughness. The in-plane displacement components obtained by DIC were then used to extract the out-of-plane component from the profile information. After describing all steps that are necessary for applying the procedure, preliminary results of an indentation tests carried out on a polished steel specimen are reported and discussed. © 2018 The Authors. Publishe by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/3.0/) Peer-review under responsibility of the Scientific Committee of AIAS 2018 International Conference on Stress Analysis. Keywords: Digital image correlation; confocal microscopy; dispalcement vector. 1. Introduction The impressive development of new materials that has been observed in recent last decades, especially in the field of el ctronics, biomechanics and nanotechnologies, has pushed investigative techniques in the mechanics of materials towards new frontiers and methodologies (Young et al. (2012), Gleiter et al. (2014)). In most cases, what makes these new materials AIAS 2018 International Conference on Stress Analysis Combined use of confocal microscopy and DIC for 3D displac ment vector m asurement Luigi Bruno* University of Calabria, DIMEG, Via Bucci 44C, Rende (CS) 87036, Italy Abstract In the present paper the author describes the potential offered by the combined use of the Confocal Microscopy (CM) and Digital Image Correlation (DIC) to resolve the whole displacement vector in full-field fashion and with nanometric accuracy. By means of two different configurations of the same portion of the area under investigation, the surface profile retrieved at microscopic level by the CM functioned as a carrier for the DIC algorithm, both for a polished surfac and n engineering standard roughness. The in-plane displacement components obtained by DIC were then used to extract the out-of-plane component from the profile information. After describing all steps that are necessary for applying the procedure, preliminary results of an indentation tests carried out on a polished steel specimen are reported and discussed. © 2018 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/3.0/) Peer-review under responsibility of the Scientific Committee of AIAS 2018 International Conference on Stress Analysis. Keywords: Digital image correlation; confocal microscopy; dispalcement vector. 1. Introduction The impressive development of new materials that has been observed in recent last decades, especially in the field of electronics, biomechanics and nanotechnologies, has pushed investigative techniques in the mechanics of materials towards new frontiers and methodologies (Young et al. (2012), Gleiter et al. (2014)). In most cases, what makes these new materials © 2016 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the Scientific Committee of PCF 2016. Keywords: High Pressure Turbine Blade; Creep; Finite Element Method; 3D Model; Simulation.

* Corresponding author. Tel.: +39-0984-494839; fax: +39-0984-494673. E-mail address: luigi.bruno@unical.it * Corresponding author. Tel.: +39-0984-494839; fax: +39-0984-494673. E-mail address: luigi.bruno@unical.it

2452-3216 © 2018 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/3.0/) Peer-revi w u er responsibility of the Scientific Committee of AIAS 2018 International Conference on Stress Analysis. 2452-3216 © 2018 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/3.0/) Peer-review u der responsibility of t Scientific ommitt e of AIAS 2018 Internati al Conference on Stress Analysis.

* Corresponding author. Tel.: +351 218419991. E-mail address: amd@tecnico.ulisboa.pt

2452-3216 © 2016 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the Scientific Committee of PCF 2016. 2452-3216  2018 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/3.0/) Peer-review under responsibility of the Scientific Committee of AIAS 2018 International Conference on Stress Analysis. 10.1016/j.prostr.2018.11.062

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