PSI - Issue 60

ScienceDirect StructuralIntegrity Procedia 00 (2023) 000 – 000 StructuralIntegrity Procedia 00 (2023) 000 – 000 Available online at www.sciencedirect.com Available online at www.sciencedirect.com ^ĐŝĞŶĐĞ ŝƌĞĐƚ Available online at www.sciencedirect.com ^ĐŝĞŶĐĞ ŝƌĞĐƚ

www.elsevier.com/locate/procedia www.elsevier.com/locate/procedia

Procedia Structural Integrity 60 (2024) 456–470

© 2024 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of the ICONS 2023 Organizers Abstract Underground pipelines are susceptible to different types of damage/flaws such as metal loss, buckling, dents, gouges, cracks, etc. during installation and operation. The structural integrity of the pipelines featuring such defects needs to be ensured for safe operation and to avoid serious hazards (fire/explosion/fatality/injury etc.). This paper discusses the integrity assessment of an actual case of an in-service gas pipeline featuring dent damage located at a highway crossing. A routine in-line inspection (ILI) of the considered pipeline showed the presence of a dent type of damage with a maximum depth of 5% spread over an area of 325 mm x 275 mm. Since the pipeline is located approximately 7.5 m below a 10-lane expressway with heavy traffic, dig verification of the dent was found to be not feasible. Level-3 integrity assessment based on API 579-1/ASME-FFS-1 2021 Fitness-For-Service standard has been performed using commercial finite element (FE) software ABAQUS/CAE. The considered pipeline is subjected to overburden pressure of soil embankment and cyclic loads such as vehicular loads (as per IRC: 6-2017) and internal pressure. The dented pipeline segment was assessed for potential failure modes i.e., protection against plastic collapse, local failure, collapse from buckling, and fatigue damage. FE analysis of the pipeline-soil system has been carried out considering the material and geometric nonlinearity, and contact interactions. The study suggests the pipeline is safe for further operation with existing dented defects. The methodology presented in this paper can act as a guide for the integrity assessment of pipelines with dent damage located at highway crossings. © 2024 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of the ICONS 2023 Organizers Keywords: Dents; Fitness-For-Service (FFS); Onshore LPG Pipelines; Soil-Structure Interaction; Vehicular loads Third International Conference on Structural Integrity 2023 (ICONS 2023) Integrity Assessment of an In-Service Gas Pipeline Featuring Dent Defect at a Highway Crossing Dhanesh N. a *, G. G. Srinivas Achary a , Sreeshma P. U. a , S. V. R. Subramanyam a a Engineers India Limted, EIL Office Complex, Sector 16, Gurugram, 122001, India Abstract Underground pipelines are susceptible to different types of damage/flaws such as metal loss, buckling, dents, gouges, cracks, etc. during installation and operation. The structural integrity of the pipelines featuring such defects needs to be ensured for safe operation and to avoid serious hazards (fire/explosion/fatality/injury etc.). This paper discusses the integrity assessment of an actual case of an in-service gas pipeline featuring dent damage located at a highway crossing. A routine in-line inspection (ILI) of the considered pipeline showed the presence of a dent type of damage with a maximum depth of 5% spread over an area of 325 mm x 275 mm. Since the pipeline is located approximately 7.5 m below a 10-lane expressway with heavy traffic, dig verification of the dent was found to be not feasible. Level-3 integrity assessment based on API 579-1/ASME-FFS-1 2021 Fitness-For-Service standard has been performed using commercial finite element (FE) software ABAQUS/CAE. The considered pipeline is subjected to overburden pressure of soil embankment and cyclic loads such as vehicular loads (as per IRC: 6-2017) and internal pressure. The dented pipeline segment was assessed for potential failure modes i.e., protection against plastic collapse, local failure, collapse from buckling, and fatigue damage. FE analysis of the pipeline-soil system has been carried out considering the material and geometric nonlinearity, and contact interactions. The study suggests the pipeline is safe for further operation with existing dented defects. The methodology presented in this paper can act as a guide for the integrity assessment of pipelines with dent damage located at highway crossings. © 2024 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of the ICONS 2023 Organizers Keywords: Dents; Fitness-For-Service (FFS); Onshore LPG Pipelines; Soil-Structure Interaction; Vehicular loads Third International Conference on Structural Integrity 2023 (ICONS 2023) Integrity Assessment of an In-Service Gas Pipeline Featuring Dent Defect at a Highway Crossing Dhanesh N. a *, G. G. Srinivas Achary a , Sreeshma P. U. a , S. V. R. Subramanyam a a Engineers India Limted, EIL Office Complex, Sector 16, Gurugram, 122001, India

* Corresponding author. Tel.: +91-124-2891789 E-mail address: dhanesh.n@eil.co.in * Corresponding author. Tel.: +91-124-2891789 E-mail address: dhanesh.n@eil.co.in

2452-3216© 2024 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of the ICONS 2023 Organizers 2452-3216© 2024 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of the ICONS 2023 Organizers

2452-3216 © 2024 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of the ICONS 2023 Organizers 10.1016/j.prostr.2024.05.066

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