PSI - Issue 38

Isabel Huther et al. / Procedia Structural Integrity 38 (2022) 466–476 Author name / Structural Integrity Procedia 00 (2021) 000 – 000

475

10

c Figure 10. Fatigue results (a) overload of 1 YS, (b) overload of 1.25 YS, (c) overload of 1.56 YS [6]

6.3. Residual stresses versus fatigue cycles The Table 3 gives the residual stress measurements during fatigue tests for three overload levels 1 YS, 1.2 YS and 1.56 YS [6]. After overload, a residual stress relaxation was observed or an introduction of compression at the weld toe. The introduction of compression is variable depending on the weld toes with differences greater than 350 MPa before and after overload. During fatigue tests, the residual stresses are constant or increase in compression, or level off in compression.

Table 3. Residual stress measurement during fatigue tests [6] after overload (MPa ± 25MPa) local overload after overload (MPa ± 25MPa)

after fatigue test (MPa ± 25MPa)

after fatigue test (MPa ± 25MPa)

fatigue

fatigue

Direction L

Direction T

Direction L

Direction T

Direction L

Direction T

Direction L

Direction T

Specimen

Point

1

87

271

-83

0

-197

-11

-

-

2

137

107

23

11

-87

77

-

-

3

138

15

50

0

-38

86

-

-

14

1.56 YS

4

0

94

0

-10

-40

-102 12,5

- - -

- - -

Failed to

60 000 cycles

mean

91 65 82

122 107

-2,50 57,43

0,25 8,58 -265

-90,50 74,52

119 959 cycles (zone 4)

std

87,99

-248

-214

-351

-228

-204

1

91

2

9

143

14

0

-17

-89

7

57

3

56

180

40

88

0

55

65

160

36

4

197

-26

190

-18

43

-44

184

67

1.25 YS

44 000 cycles

88 000 cycles

mean

86 80

97 90

-1,00

-48,75 151,42

-47,00 114,16

-107,25 173,28

7,00

20,00

std

182,02

173,13

156,37

1

141

193

-65

-104

-61

-313

-

-

2

-28

-60

-56

-104

-64

-286

-

-

3

290

232

125

-12

121

-27

-

-

50

1. YS

4

79

165 133 131

58

0

37

89

- - -

- - -

50764 cycles (zone 2)

Failed at

50 000 cycles

mean

121 133

15,50 91,99

-55

8,25

-134,25 196,91

std

56,79

88,61

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