PSI - Issue 37

ScienceDirect Structural Integrity Procedia 00 (2021) 000 – 000 Structural Integrity Procedia 00 (2021) 000 – 000 Available online at www.sciencedirect.com Available online at www.sciencedirect.com ScienceD rect Available online at www.sciencedirect.com ScienceDirect

www.elsevier.com/locate/procedia www.elsevier.com/locate/procedia

Procedia Structural Integrity 37 (2022) 282–291

© 2022 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of Pedro Miguel Guimaraes Pires Moreira Abstract Experimental analysis of conventional turning (CT) and ultrasonically assisted turning (UAT) of two varieties of particulate SiC infused aluminium metal matrix composite (217XG, 225XE) is carried out. The results indicate the amount of tangential cutting force reduction in UAT compared to CT is increased at lower cutting speed and higher depth-of-cut. UAT using carbide tools reduced the average tangential cutting forces by 60.5%, 29.5% for 217XG and 225XE, respectively. Surface roughness was improved in UAT by 33% and 52.5% for 217XG and 225XE, respectively. CT using carbide tool distributes more cutting forces in the radial direction than tangential direction compared to polycrystalline diamond (PCD) tool. 3D finite element (FE) simulations with calibrated Johnson-Cook material parameters can describe the macroscopic oblique CT and UAT process of SiCp/Al composites. © 2022 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of Pedro Miguel Guimaraes Pires Moreira Keywords: Ultrasonic assisted turning; Al-Composites; SiCp/Al composite; hybrid machining Abstract Experimental analysis of conventional turning (CT) and ultrasonically assisted turning (UAT) of two varieties of particulate SiC infu ed aluminium metal matrix composite (217XG, 225XE) is car ied out. The results indicat the amount of tange tial cutting force reduction in UAT c mpared to CT is increa ed at lower cutting peed and higher depth-of-cut. UAT using carbide tools reduced the average tangential cutti g forces by 60.5%, 29.5% for 217XG and 225XE, respectively. Surface roughness was improved in UAT by 33% and 52.5% for 217XG and 225XE, respectively. CT using carbide t ol distribute more cutting forces in the radial direction than tangential direction compared to polycrystalline iam nd (PCD) tool. 3D finite element (FE) simul tions with calibr ted Johnson-Co k material parameters can describe the macroscopic oblique CT and UAT process of SiCp/Al omposites. © 2022 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of Pedro Miguel Guimara s Pires Moreira Keywords: Ultrasonic assisted turning; Al-Composites; SiCp/Al composite; hybrid machining ICSI 2021 The 4th International Conference on Structural Integrity Ultrasonically assisted turning of micro-SiCp/Al 2124 composite Jin Kim 1 , Lorenzo Zani 1 , Ahmad Abdul-Kadir 1 , Marcelo L Ribeiro 2 , Anish Roy 1* , Konstantinos P. Baxevanakis 1 , Lewis C.R. Jones 1 , Vadim V. Silberschmidt 1 ICSI 2021 The 4th International Conference on Structural Integrity Ultrasonically assisted turning of micro-SiCp/Al 2124 composite Jin Kim 1 , Lorenzo Zani 1 , Ahmad Abdul-Kadir 1 , Marcelo L Ribeiro 2 , Anish Roy 1* , onstantinos P. Baxevanakis 1 , Lewis C.R. Jones 1 , Vadim V. Silberschmidt 1 1 Wolfson School of Mechanical, Electrical and Manufacturing Engineering, Loughborough University, Loughborough, Leics. LE11 3TU, UK 2 Aeronautical Engineering Department São Carlos School of Engineering University of São Paulo Av. João Dagnone, 1100 - Jardim Santa Angelina São Carlos, SP, Brasil 1 Wolfson School of Mechanical, Electrical and Manufacturing Engineering, Loughborough University, Loughborough, Leics. LE11 3TU, UK 2 Aeronautical Engineering Department São Carlos School of Engineering University of São Paulo Av. João Dagnone, 1100 - Jardim Santa Angelina São Carlos, SP, Brasil

* Corresponding author. Tel.: +44-1509227637. E-mail address: A.Roy3@lboro.ac.uk * Corresponding author. Tel.: +44-1509227637. E-mail address: A.Roy3@lboro.ac.uk

2452-3216 © 2022 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of Pedro Miguel Guimaraes Pires Moreira 2452-3216 © 2022 The Authors. Published by ELSEVIER B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of Pedro Miguel Guimaraes Pires Moreira

2452-3216 © 2022 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0) Peer-review under responsibility of Pedro Miguel Guimaraes Pires Moreira 10.1016/j.prostr.2022.01.086