PSI - Issue 33

Muhammad Faiz Dzulfiqar et al. / Procedia Structural Integrity 33 (2021) 59–66 Dzulfiqar et al. / Structural Integrity Procedia 00 (2019) 000–000

66

8

Table 4. Summary of the displacement that occurred. Type

Minimum (mm)

Maximum (mm)

Total

0

0.06475 0.01320 0.00639 0.01159

X – Axis Y – Axis Z – Axis

-0.01305 -0.08418 -0.00750

5. Conclusions The result of finite element analysis with static loading studies on the frame of automatic thickness checking machine has been proven as above. The result shows that the hollow aluminum profile is suitable to use as the frame of an automatic thickness checking machine. This is proved by the safety factor score that reaches more than 1. Thus this configuration is safe to use and can hold more than the default load setup as long as not exceed the ultimate allowable load with equation three calculation. Moreover, the Von-Mises maximum stress generated is 29.86 MPa and the minimum of 2.275 x 10 -5 MPa. The maximum magnitude of displacement is 0.06475 mm, which was very small and would not be affecting much on the deformation. As mention before, the exact score of the safety factor is 3.362. Furthermore, the price aspect of a product has an essential role in its selling. In this design, the price aspect that is made to be cheaper is the use of aluminum hollow profile frame, which is cheaper than T-Slot Aluminum profile but does not neglect the quality aspect with using Festo series product for its movement. References Ary, A. K., Prabowo, A. R., Imaduddin, F., 2020. Structural assessment of an energy-efficient urban vehicle chassis using finite element analysis - A case study. Procedia Structural Integrity 27, 69–76. Beckers, A., Stauder, L., Grünebaum, T., Barth, S., Bergs, T., 2021. Design of economically-optimized manufacturing process sequences using cross-process models. CIRP Journal of Manufacturing Science and Technology 33, 15–29. Beer, F. P., 2009. Mechanics of Materials. McGraw-Hill Higher Education. Beer, F. P., 2013. Vector Mechanics for engineers: statics and dynamics 10th ed. McGraw-Hill. Buonamici, F., Carfagni, M., Furferi, R., Governi, L., Lapini, A., 2018. Reverse engineering of mechanical parts: A template-based approach. Journal of Computational Design and Engineering 5, 145–159. Burdekin, F. M., 2007. General principles of the use of safety factors in design and assessment. Engineering Failure Analysis 14, 420–433. Caesar, B. P. P., Istanto, I., Pratama, P. S., Cho, J. H., Prabowo, A. R., 2020a. Improvement of Auto Checking Hardness Machine using Several Material Series of Aluminum Structural Frame: Case Study on Mitutoyo HR-522 Hardness Tester. Procedia Structural Integrity 27, 117–124. Caesar, B. P. P., Hazimi, H., Sukanto, H., Prabowo, A. R., 2020b. Development of novel design and frame structural assessment on mitutoyo's auto checking hardness machine using reverse engineering approach: series hr-522 hardness tester. Journal of Engineering Science and Technology 15, 1296-1318. Cheng, G. Q., Zhou, B. H., Li, L., 2018. Integrated production, quality control and condition-based maintenance for imperfect production systems. Reliability Engineering and System Safety 175, 251–264. Hong, C. C., Chang, C. L., Lin, C. Y., 2016. Static structural analysis of great five-axis turning–milling complex CNC machine. Engineering Science and Technology, an International Journal 19, 1971–1984. Hosseinabadi, O. F., Khedmati, M. R., Norouzipoor, M., 2021. Statistical analysis of initial deflection of aluminum plating between stiffeners. Thin-Walled Structures 161, 107528. Khurmi, R. S., Gupta, J. K., 2005. A Textbook of Machine Design: (SI units). Lerch, T. P., 2021. Ultrasonic Thickness Measurement of Nonporous Membranes with Long Wavelengths. Ultrasonics 113, 106370. Mott, R. L., Vavrek, E. M., 2018. Machine Elements in Mechanical Design. Pearson. Richard G, B., Keith, N.J., 2015. Shigley's Mechanical Engineering Design (10th ed.). McGraw-Hill Education. Wang, Y. Z., Li, G. Q., Wang, Y. B., Lyu, Y. F., 2021. Simplified method to identify full von Mises stress-strain curve of structural metals. Journal of Constructional Steel Research 181, 106624. Wei, L., Qin, F., Cui, K., 2021. Prediction the stainless steel sheet fracture with mesh size effect for shell elements. International Journal of Solids and Structures 210–211, 35–48. Xu, K., Liu, H., Xiao, J., 2021. Static deflection modeling of combined flexible beams using elliptic integral solution. International Journal of Non Linear Mechanics 129, 103637.