PSI - Issue 2_A

ScienceDirect Available online at www.sciencedirect.com Av ilable o line at ww.sciencedire t.com ienceDirect Structural Integrity Procedia 00 (2016) 000 – 000 Procedia Struc ural Integrity 2 (2016) 1213–122 Available online at www.sciencedirect.com ScienceDire t Structural Integrity Procedia 00 (2016) 000–000 Available online at www.sciencedirect.com ScienceDirect Structural Integrity Procedia 00 (2016) 000–000

www.elsevier.com/locate/procedia www.elsevier.com/locate/procedia

www.elsevier.com/locate/procedia

XV Portuguese Conference on Fracture, PCF 2016, 10-12 February 2016, Paço de Arcos, Portugal Thermo-mechanical modeling of a high pressure turbine blade of an airplane gas turbine engine P. Brandão a , V. Infante b , A.M. Deus c * a Department of Mechanical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1, 1049-001 Lisboa, Portugal b IDMEC, Department of Mechanical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1, 1049-001 Lisboa, Portugal c CeFEMA, Department of Mechanical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1, 1049-001 Lisboa, Portugal Abstract During their operation, modern aircraft engine components are subjected to increasingly demanding operating conditions, especially the high pressure turbine (HPT) blades. Such conditions cause these parts to undergo different types of time-dependent degradation, one of which is creep. A model using the finite element method (FEM) was developed, in order to be able to predict the creep behaviour of HPT blades. Flight data records (FDR) for a specific aircraft, provided by a commercial aviation company, were used to obtain thermal and mechanical data for three different flight cycles. In order to create the 3D model needed for the FEM analysis, a HPT blade scrap was scanned, and its chemical composition and material properties were obtained. The data that was gathered was fed into the FEM model and different simulations were run, first with a simplified 3D rectangular block shape, in order to better establish the model, and then with the real 3D mesh obtained from the blade scrap. The overall expected behaviour in terms of displacement was observed, in particular at the trailing edge of the blade. Therefore such a model can be useful in the goal of predicting turbine blade life, given a set of FDR data. 21st European Conference on Fracture, ECF21, 20-24 June 2016, Catania, Italy Effects of microstructure and surface roughness on the fatigue strength of high-strength steels Junbiao Lai a, *, Hanzheng Huang a , Wijbe Buising a a SKF Engineering & Research Centre, P.O. Box 2350, 3430 DT, Nieuwegein, The Netherlands Abstract Rotating bending fatigue (RBF) tests were conducted on a high-carbon steel 100CrMnMoSi8 (martensite and bainite), and a tough-tempered medium-carbon steel 50CrMo4. The specim ns were surface-finish d to different c nditions: polished surface and ground surface with a range of roughness levels. The experimental results indicate that the hardened high-carbon steel specimens with rough surface failed predominantly by surface crack initiation, whereas the fatigue fracture of the specimens with smoother surface tend to fail by subsurface crack initiation from non-metallic inclusions. Moreover, the fatigue strength of the martensitic specimen is lower than that of the bainitic specimen in the low stress-cycle range in which failure is dominated by surface initiated fatigue fracture, whereas this difference diminishes in the high-cycle fatigue regime where subsurface initiated fatigue prevails. The non-hardened medium-carbon steel samples, however, fail only by surface crack initiation, and the fatigue strength is much less sensitive to surface roughness. A unified model is developed to predict the fatigue strength of the tested samples with different microstructures and surface finish. © 2016 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the Scientific Committee of ECF21. Keywords: Microstructure; High-strength steel; Surface finish; Surface roughness; Fatigue strength; Rotating bending fatigue 1. Introduction Mechanical compone ts contain inevitably defects which, depending on their type and size, may have significant effects on the fatigue strength. Defect sensitivity varies from material to material, and depends on the microstructure. The present study focuses on a specific type of defects, i.e. surface roughness typical for machined parts with or without surface finishing. 21st European Conference on Fracture, ECF21, 20-24 June 2016, Catania, Italy Effects of microstructure and surface roughness on the fatigue strength of high-strength steels Junbiao Lai a, *, Hanzheng Huang a , Wijbe Buising a a SKF Engineering & Research Centre, P.O. Box 2350, 3430 DT, Nieuwegein, The Netherlands Abstract Rotating bending fatigue (RBF) tests were conducted on a high-carbon steel 100CrMnMoSi8 (martensite and bainite), and a tough-tempered medium-carbon steel 50CrM 4. Th specimens were surfac -finished to different conditions: polished surface and ground surface with range of roughness lev l . The experimental results indicate that the hardened high-carbon steel specimens with rough surf ce failed predominantly by surface crack initi tion, whereas the fatigue fractur of the spe ime s with mooth r surface tend to f il by subsurface crack initiation from no -metallic inclusions. Moreover, he fatigu strength of the martensitic spe im is lower than that of the bainit c specimen i the low stress-cycle range in whic failure is dominated by surface nitiat d fatigue fracture, whereas this difference diminishes in the high-cy le fatigue regime where subsurface initiated fatigu prev ils. The non-hardened medium-carbon steel sa ples, howev r, fail only by surfac crack initiation, and the fatigue strength is much less se sitive to surface roughness. A unified model is developed to predict the fatigue strength of the tested amples with different microstructures and surface finish. © 2016 The Authors. Published by El evier B.V. Peer-review under espons bility of the Scientific Committee of ECF21. Keywords: Microstructure; High-strength steel; Surface finish; Surface roughness; Fatigue strength; Rotating bending fatigue 1. Introduction Mechanical components contain inevitably defects which, depending on their type and size, may have significant effects on the fatigu strength. Defect sensitivity varies from material to material, and depends on the microstructure. Th present study focus s on a specific type of def cts, i.e. surface roughness typical for machin d part with or without urface finishing. Copyright © 2016 The Auth rs. Publishe by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/lice ses/by-nc-nd/4.0/). Peer-review under responsibility of the Scientific Committee of ECF21. © 2016 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the Scientific Committee of PCF 2016. Keywords: High Pressure Turbine Blade; Creep; Finite Element Method; 3D Model; Simulation.

* Corresponding author. Tel.: +31 30 6075342 E-mail address: Junbiao.Lai|@skf.com * Corresponding author. Tel.: +31 30 6075342 E-mail address: Junbiao.Lai|@skf.com

* Corresponding author. Tel.: +351 218419991. E-mail address: amd@tecnico.ulisboa.pt 2452-3216 © 2016 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the Scientific Committee of ECF21. 2452-3216 © 2016 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the Scientific Committee of ECF21.

2452-3216 © 2016 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the Scientific Committee of PCF 2016. Copyright © 2016 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license ( http://creativecommons.org/licenses/by-nc-nd/4.0/ ). Peer review under responsibility of the Scientific Committee of ECF21. 10.1016/j.prostr.2016.06.155