PSI - Issue 17

C P Okeke et al. / Procedia Structural Integrity 17 (2019) 596–601

601

C P Okeke et al / Structural Integrity Procedia 00 (2019) 000 – 000

6

4. Conclusions

The dynamic response shows nonlinearity, as expected of polymers. The peak frequency decreases with increasing input loading, the rate of decrease is significant up to 30m/s 2 input loading before it starts to flatten out. The transmissibility also shows similar behavior to the peak frequency. The obtained fatigue life curve shows significant scatter at 40% fatigue load level. The assessed fracture surface micrograph of the fatigued specimens at three load levels shows surface tear at 80% and 60% load levels. With high level of nonlinearity in the dynamic behaviour, the significant variations in the fatigue life and the sensitive to high stress loading, designing with vacuum cast polyurethane requires extra care. Although the vacuum cast PU can save cost and time for ultra low volume production, however, the automotive lamps made of conventional injection moulding technique are much more robust than that of vacuum cast PU.

Acknowledgements

This research has been funded by Wipac Ltd. The authors would like to acknowledge Ogle Models for providing the Vacuum cast polyurethane test specimens.

References

Denoual, M., Macé, Y., Pioufle, B. L., Mognol , P., Castel, D., and Gidrol, X., 2006. Vacuum Casting to Manufacture a Plastic Biochip for Highly Parallel Cell Transfection. Measurement Science and Technology, IOP Publishing, 2006, 17, pp.3134-3140. <10.1088/0957 0233/17/12/S03>. . Somarathna, H. M. C. C., Raman, S.N., Mohotti, D., Mutalib, A.A., Badri, K.H., 2018. The use of polyurethane for structural and infrastructural engineering applications: A state-of-the-art review, Construction and Building Materials 190 (2018) 995 – 1014 Thian, S. C. H., Tang, Y., Tan, W. K., Fuh, J. Y. H., Wong, Y. S., Loh, H. T and Lu, L., 2008. The manufacture of micromould and microparts by vacuum casting, Int J Adv Manuf Technol (2008) 38:944 – 948 Cao, C., Liu, H. J., and Hao, Y., 2009. Rapid fabricating process of zinc alloy moulds based on vacuum casting process, International Journal of Cast Metals Research 2009 VOL 22 NO 6 411 Fan, J., Fan, X., Chen, A., 2017. Dynamic Mechanical Behaviour of Polymer Materials, http://dx.doi.org/10.5772/intechopen.69570 Okeke, C. P., Thite, A. N., Durodola, J. F., Greenrod, M. T., 2018. A novel test rig for measuring bending fatigue using resonant behaviour, Procedia Structural Integrity 13 (2018) 1470-1475. Sadhana, K., Tadiboyin, S., Rao, N. V. N., 2017. Dynamic Behaviour of the Rubber Isolator Under Heavy Static Loads in Aerospace Systems, International Journal for Research in Applied Science & Engineering Technology, ISSN: 2321-9653 Okeke, C. P., Thite, A. N., Durodola, J. F., Greenrod, M. T., 2017. Hyperelastic polymer material models for robust fatigue performance of automotive LED lamps, Procedia Structural Integrity 5 (2017) 600 – 607.

Schijve, J., 2001. Fatigue of Engineering and Materials. Kluwer Academic Publishers. Totten, G., (2008). Fatigue Crack Propagation, Advanced materials and Processes, May 2008

Made with FlippingBook Digital Publishing Software