PSI - Issue 13

ScienceDirect Available online at www.sciencedirect.com Av ilable o line at ww.sciencedire t.com ScienceDirect Structural Integrity Procedia 00 (2016) 000 – 000 Procedia Structural Integrity 13 (2018) 2036–2 39 Available online at www.sciencedirect.com ScienceDirect Structural Integrity Procedia 00 (2018) 000–000 ScienceDirect Structural Integrity Procedia 00 (2018) 000–000

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XV Portuguese Conference on Fracture, PCF 2016, 10-12 February 2016, Paço de Arcos, Portugal Thermo-mechanical modeling of a high pressure turbine blade of an airplane gas turbine engine P. Brandão a , V. Infante b , A.M. Deus c * a Department of Mechanical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1, 1049-001 Lisboa, Portugal b IDMEC, Department of Mechanical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1, 1049-001 Lisboa, Portugal c CeFEMA, Department of Mechanical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1, 1049-001 Lisboa, Portugal Abstract During their operation, modern aircraft engine components are subjected to increasingly demanding operating conditions, especially the high pressure turbine (HPT) blades. Such conditions cause these parts to undergo different types of time-dependent degradation, one of which is creep. A model using the finite element method (FEM) was developed, in order to be able to predict the creep behaviour of HPT blades. Flight data records (FDR) for a specific aircraft, provided by a commercial aviation company, were used to obtain thermal and mechanical data for three different flight cycles. In order to create the 3D model needed for the FEM analysis, a HPT blade scrap was scanned, and its chemical composition and material properties were obtained. The data that was gathered was fed into the FEM model and different simulations were run, first with a simplified 3D rectangular block shape, in order to better establish the model, and then with the real 3D mesh obtained from the blade scrap. The overall expected behaviour in terms of displacement was observed, in particular at the trailing edge of the blade. Therefore such a model can be useful in the goal of predicting turbine blade life, given a set of FDR data. ECF22 - Loading and Environmental effects on Structural Integrity Experimental Study on Fatigue Fracture Damage of Symmetric Spur Gear Tooth Seyit Mehmet Demet a *, Ali Serhat Ersoyoğlu a a Konya Technical University Engineering and Natural Science Faculty Mechanical Engineering Department Abstract There are many studies on the involute profile symmetric gears in the literature. In many studies done, the critic tooth root stress was emphasized. Studies have been carried out on the calculations of tooth root stress and these studies have been tried to be verified by using the finite element method. Although there are different approaches to calculate the tooth root stress, the most widely used equations are those expressed in ISO and AGMA standards. The studies in the literature have mostly been carried out on the gears that have trochoid curve in the tooth root. In parallel with these studies, experimental studies were done to determine the fatigue life performance of these gears. In this work, involute gears tooth root was manufactured using the circular fillet method which have better tooth root stress than trochoid according to static analyses in literature. Fatigue damage on symmetric gear tooth under cyclic loading and effect of material hardness on fatigue life of gear tooth were investigated. Fatigue tests were performed with specially designed single-tooth bending fatigue test (STBFT) apparatus. The results obtained from fatigue tests at low cycles and high cycles were evaluated comparatively. © 2018 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the ECF22 organizers. Keywords: Symmetric gear; Fati ue; Cyclic loadi s; STBFT © 2018 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the ECF22 organizers. ECF22 - Loading and Environmental effects on Structural Integrity Experimental Study on Fatigue Fracture Damage of Symmetric Spur G ar Tooth Seyit Mehmet Demet a *, Ali Serhat Ersoyoğlu a a Konya Technical University Engineering and Natural Science Faculty Mechanical Engineering Department Abstract There are many studies on the involute profile symmetric gears in the literature. In many studies done, the critic tooth root stress was emphasized. Studies have been carried out on the calculations of tooth root stress and these studies have been tried to be verified by using th finite element met od. A though th re are different approaches to calculate the tooth root stress, the m st widely used equations re those expressed in ISO and AGMA standards. The studies n the lit ratur ave mostly been carri out o the ge rs tha have trochoid curve in the tooth root. In paral el with these studies, exp rimental studies were done to de ermine the fatigue life performance of these gears. In this work, involute gears tooth root was m nufact red usin the circul r fillet method wh ch have better tooth oot stress an trochoid acco ding o static analys s i li erature. Fatigu d mage on symmetric gear ooth under cyclic loading and effect of material hardness on fatigue life of gea t oth were inves igated. Fatigue tests were perfor ed with pec al y designed s ngl -tooth bending fatigue test (STBFT) apparatus. The results obtained from f tigue test at low cycles and high cycles w re evaluated comparatively. © 2018 The Authors. Published by Elsevier B.V. Peer-review und r responsibility of the ECF22 organizers. K ywords: Symmet ic ge r; Fat gue; Cyclic loadings; STBFT 1. Introduction Symmetric gears are usually manufactured with a 20° pressure angle. According to needs they can be designed with © 2016 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the Scientific Committee of PCF 2016. 1. Introduction Symmetric gears are usually manufactured with a 20° pressure angle. According to needs they can be designed with Keywords: High Pressure Turbine Blade; Creep; Finite Element Method; 3D Model; Simulation.

* Corresponding author. Tel.: +351 218419991. E-mail address: amd@tecnico.ulisboa.pt 2452-3216 © 2018 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the ECF22 organizers. 2452-3216 © 2018 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the ECF22 organizers. * Corresponding author. Tel.: +903322233452. E-mail address: smdemet@gmail.com * Corresponding author. Tel.: +903322233452. E-mail address: smdemet@gmail.com

2452-3216 © 2016 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the Scientific Committee of PCF 2016.

2452-3216  2018 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the ECF22 organizers. 10.1016/j.prostr.2018.12.212

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