PSI - Issue 12

ScienceDirect Available online at www.sciencedirect.com Av ilable o line at ww.sciencedire t.com ScienceDirect Structural Integrity Procedia 00 (2016) 000 – 000 Procedia Structu al Integrity 12 (2018) 38 –391 Available online at www.sciencedirect.com ScienceDirect Structural Integrity Procedia 00 (2018) 000 – 000 Available online at www.sciencedirect.com ScienceDirect Structural Integrity Procedia 00 (2018) 000 – 000

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XV Portuguese Conference on Fracture, PCF 2016, 10-12 February 2016, Paço de Arcos, Portugal Thermo-mechanical modeling of a high pressure turbine blade of an airplane gas turbine engine P. Brandão a , V. Infante b , A.M. Deus c * a Department of Mechanical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1, 1049-001 Lisboa, Portugal b IDMEC, Department of Mechanical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1, 1049-001 Lisboa, Portugal c CeFEMA, Department of Mechanical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1, 1049-001 Lisboa, Portugal Abstract During their operation, modern aircraft engine components are subjected to increasingly demanding operating conditions, especially the high pressure turbine (HPT) blades. Such conditions cause these parts to undergo different types of time-dependent degradation, one of which is creep. A model using the finite element method (FEM) was developed, in order to be able to predict the creep behaviour of HPT blades. Flight data records (FDR) for a specific aircraft, provided by a commercial aviation company, were used to obtain thermal and mechanical data for three different flight cycles. In order to create the 3D model needed for the FEM analysis, a HPT blade scrap was scanned, and its chemical composition and material properties were obtained. The data that was gathered was fed into the FEM model and different simulations were run, first with a simplified 3D rectangular block shape, in order to better establish the model, and then with the real 3D mesh obtained from the blade scrap. The overall expected behaviour in terms of displacement was observed, in particular at the trailing edge of the blade. Therefore such a model can be useful in the goal of predicting turbine blade life, given a set of FDR data. AIAS 2018 International Conference on Stress Analysis Drop test simulation and validation of a full composite fuselage section of a regional aircraft D. Perfetto a *, A. De Luca a , G. Lamanna a , A. Chiariello b , F. Di Caprio b , L. Di Palma b , F. Caputo a a University of Campania "L. Vanvitelli" - Department of Engineering, via Roma 29, 81031 Aversa, Italy b CIRA – Italian Aerospace Research Centre, via Maiorise, 81043 Capua, Italy. In the aircraft industry, the use of fiber reinforced materials for primary structural components over metallic parts has increased up to more than 50% in the recent years, because of their high strength and high modulus to weight ratios, high fatigue and corrosion resistance. Currently, the need of lowering weigh t and fuel consumption is pushing the world’s largest aircraft manufacturers in the design and building of structures entirely made of composites. Fuselage structure plays an important role in absorbing the kinetic energy during a crash. Through the deformation, crushing and damage of fuselage sub-floor structure, a survivable space inside the cabin area should be preserved during and after a crash impact in order to minimize the risk of passengers’ injuries. In this work, a Finite Element (FE) model of a full-scale 95% composites made fuselage section of a regional aircraft under vertical drop test is presented. The experiment, conducted by the Italian Aerospace Research Centre (CIRA) with an actual impact velocity of 9.14 m/s in according to the FAR/CS 25, has been numerically simulated. Two ATDs (Anthropomorphic Test Dummies), both 50th percentile, seats and belts have been modelled to reproduce the experimental setup. The results of the simulation, performed by using LS-DYNA® explicit FE code, have been validated by correlation with the experimental ones. Such comparisons highlight that a good agreement has been achieved. The pr sented FE model allows verifying the str ctural behavior under dynamic load condition and also estimating the passive safety capabilities of the designed structure. Since the experiment is expensive and non-repeatable, a FE model can be used for Certification by Analy is purpos s since, if established, it is able to virtually demonstrate the compliance to the airworthiness rules. AIAS 2018 International Conference on Stress Analysis Dr p test simulation and validation of a full composite fuselage section of a regional aircraft D. Perfetto a *, A. De Luca a , G. Lamanna a , A. Chiariello b , F. Di Caprio b , L. Di Palma b , F. Caputo a a University of Campania "L. Vanvitelli" - Department of Engineering, via Roma 29, 81031 Aversa, Italy b CIRA – Italian Aerospace Research Centre, via Maiorise, 81043 Capua, Italy. Abstract In the aircraft industry, the use of fiber reinforced materials for primary structural components over metallic parts has increased up to more than 50% in the recent years, because of their high strength and high modulus to eight ratios, high fatigue and corrosion resistance. Currently, the need of lowering weigh t and fuel consumption is pushing the world’s largest aircraft manufacturers in the design and building of structures entirely made of composites. Fuselage structure pl ys an important ole in absorbing the ki etic energy during a crash. Through the deformation, crushi g and damage of fuselage sub-floor structure, a surviv ble space inside the cabin area should be preserved during and after a crash impact in order to minimize the risk of passengers’ injuries. In this work, a Finite Element (FE) model of a full-scale 95% composites made fuselage section of a regional aircraft under vertical drop test is presented. The experiment, conducted by the Italian Aerospace Research Centre (CIRA) with an actual impact velocity of 9.14 m/s in according to the FAR/CS 25, has been numerically simulated. Two ATDs (Anthropomorphic Test Dummies), both 50th percentile, seats and belts have been modelled to reproduce the experimental setup. The results of the simulation, performed by using LS-DYNA® explicit FE code, have been validated by correlation with the experimental ones. Such comparisons highlight that a good agreement has been achieved. The presented FE model allows verifying the structural behavior under a dynamic load condition and also estimating the passive safety capabilities of the designed structure. Since the experiment is expensive and non-repeatable, a FE model can be used for Certification by Analysis purposes since, if established, it is able to virtually demonstrate the compliance to the airworthiness rules. © 2016 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the Scientific Committee of PCF 2016. © 2018 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/3.0/) Peer-review under responsibility of the Scientific Committee of AIAS 2018 International Conference on Stress Analysis. © 2018 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/3.0/) Keywords: High Pressure Turbine Blade; Creep; Finite Element Method; 3D Model; Simulation. © 2018 The Authors. Published by Elsevier B.V. This is an open acce s article u der the C BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/3.0/) Abstract

* Corresponding author. Tel.: +39 081 5010 318. E-mail address: donato.perfetto@unicampania.it * Correspon ing author. Tel.: +39 081 5010 318. E-mail address: donato.perfetto@unicampania.it

2452-3216 © 2016 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the Scientific Committee of PCF 2016. 2452-3216  2018 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/3.0/) Peer-review under responsibility of the Scientific Committee of AIAS 2018 International Conference on Stress Analysis. 10.1016/j.prostr.2018.11.079 2452-3216 © 2018 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/3.0/) Peer-review under responsibility of the Scientific Committee of AIAS 2018 International Conference on Stress Analysis. * Corresponding author. Tel.: +351 218419991. E-mail address: amd@tecnico.ulisboa.pt 2452-3216 © 2018 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/3.0/) Peer-revi w u er responsibility of the Scientific Committee of AIAS 2018 International Conference on Stress Analysis.