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Acknowledgements This research was partly funded by the German Federal Ministry for Economic Affairs and Energy (BMWE) on the basis of a decision by the German Bundestag within the scope of the “Technologietransfer-Programm Leichtbau”, (FKZ: 03LB1009A). 5. References Dilthey, U. 2006. Schweißtechnische Fertigungsverfahren 1 [Welding manufacturing processes 1]: Schweiß- und Schneidtechnologien [Welding and cutting technologies]. 3rd ed. 1. DIN – Deutsches Institut für Normung e. V. 2024. DIN EN 573-3: Aluminium und Aluminiumlegierungen - Chemische Zusammensetzung und Form von Halbzeug - Teil 3: Chemische Zusammensetzung und Erzeugnisformen [Aluminium and aluminium alloys - Chemical composition and form of wrought products - Part 3: Chemical composition and form of products], Berlin. Beuth Verlag GmbH. DVS – Deutscher Verband für Schweißen und verwandte Verfahren e.V. 2014. DVS 2916-1: Prüfen von Widerstandspressschweißverbindungen - Zerstörende Prüfung, quasistatisch [Testing of resistance welded joints - Destructive testing, quasi static], Düsseldorf. DVS Media GmbH. https://www.dinmedia.de/de/technische-regel/dvs-2916-1/200030552. Emadi, P., Andilab, B., and Ravindran, C. 2022. Engineering Lightweight Aluminum and Magnesium Alloys for a Sustainable Future. J Indian Inst Sci 102(1):405-420. https://doi.org/10.1007/s41745-021-00267-9. Fezer, A., Weihe, S., and Werz, M. 2025. Method for Determining the Contact and Bulk Resistance of Aluminum Alloys in the Initial State for Resistance Spot Welding. JMMP 9(8):266. https://doi.org/10.3390/jmmp9080266. Friedrich, H. E. 2017. Leichtbau in der Fahrzeugtechnik [Lightweight construction in automotive engineering]. 2nd ed. Gould, J. E. 2012. Joining Aluminum Sheet in the Automotive Industry – A 30 Year History. Weld. Res.:23-34. Hirsch, J. 2011. Aluminium in Innovative Light-Weight Car Design. Jap. Inst. Met. Mat. - Mat. Trans.:818-824. https://doi.org/10.2320/matertrans.L-MZ201132. Lv, T.-L., Rao, Y.-Z., Zhang, Q.-X., Xia, Y.-J., Lin, Y., Wu, F., Li, Y.-B., and Yan, D.-J. 2022. Effect of storage time on the surface status and resistance spot weldability of TiZr pretreated 5182 aluminum alloy. Journal of Manufacturing Processes 81:166-176. https://doi.org/10.1016/j.jmapro.2022.06.058. Nadimi, N., Yadegari, R., and Pouranvari, M. 2023. Resistance Spot Welding of Quenching and Partitioning (Q&P) Third-Generation Advanced High-Strength Steel: Process–Microstructure–Performance. Metall Mater Trans A 54(2):577-589. https://doi.org/10.1007/s11661-022-06903 y. Ostermann, F. 2014. Anwendungstechnologie Aluminium [Application technology aluminum]. 3rd ed. Söderberg, R., Wärmefjord, K., Lindkvist, L., and Berlin, R. 2012. The influence of spot weld position variation on geometrical quality. CIRP Annals 61(1):13-16. https://doi.org/10.1016/j.cirp.2012.03.127. Tisza, M., and Czinege, I. 2018. Comparative study of the application of steels and aluminium in lightweight production of automotive parts. Int. J. Light. Mat.:229-238. https://doi.org/10.1016/j.ijlmm.2018.09.001. Verband der Automobilindustrie e. V. (VDA). 2017. VDA 239-200: Flacherzeugnisse aus Aluminium [Aluminium Sheet Material], Berlin. Verband der Automobilindustrie e. V. Verband der Automobilindustrie e. V. (VDA). 2020. VDA 238-401: Vorgabe zur Prüfung der Schweißeignung von Aluminiumblechwerkstoffen durch Widerstandspunktschweißen (WPS) [Requirements for Testing the Weldability of Aluminium Sheet Alloys using Resistance Spot Welding (RSW)], Berlin. Verband der Automobilindustrie e. V.