PSI - Issue 65

Boris Voloskov et al. / Procedia Structural Integrity 65 (2024) 302–309 Voloskov et al./ Structural Integrity Procedia 00 (2024) 000–000

308

7

5. Conclusion

The XCT analysis of the specimens of 316L stainless steel produced by PBF-LB using two scanning strategies and three different hatch distances was carried out to study its effects on porosity. The performed analysis revealed the differences in defect distribution between the NP and chessboard scanning strategies. Specifically, while the NP strategy exhibited significant number of lack of fusion defects, the chessboard pattern tended to produce smaller, more uniformly distributed gas pores. For both scanning strategies, the hatch distance of 80 µm, which recommended by manufacturer, showed the best results, namely lowest volume fraction porosity with more spherical defects. Mechanical testing has confirmed these observations, with the highest ultimate tensile strength and yield strength obtained at a hatch distance of 80 µm for both scanning strategies. However, the specimens printed using chessboard scanning strategy with hatch distance of 110 µm have shown similar results in strength. Overall, selecting the appropriate scanning parameters plays a critical role in enhancing the overall quality of the component.

Acknowledgements

Research was supported by the Russian Science Foundation (project 24-19-00484) https://rscf.ru/en/project/24 19-00484/.

References

Ali, Haider, Hassan Ghadbeigi, and Kamran Mumtaz. 2018. “Effect of Scanning Strategies on Residual Stress and Mechanical Properties of Selective Laser Melted Ti6Al4V.” Materials Science and Engineering: A 712 (January): 175–87. https://doi.org/10.1016/j.msea.2017.11.103. Dong, Zhichao, Yabo Liu, Weibin Wen, Jingran Ge, and Jun Liang. 2018. “Effect of Hatch Spacing on Melt Pool and As-Built Quality During Selective Laser Melting of Stainless Steel: Modeling and Experimental Approaches.” Materials 12 (1): 50. https://doi.org/10.3390/ma12010050. Grasso, Marco, and Bianca Maria Colosimo. 2017. “Process Defects and in Situ Monitoring Methods in Metal Powder Bed Fusion: A Review.” Measurement Science and Technology . Institute of Physics Publishing. https://doi.org/10.1088/1361-6501/aa5c4f. Gu, D. D., W. Meiners, K. Wissenbach, and R. Poprawe. 2012. “Laser Additive Manufacturing of Metallic Components: Materials, Processes and Mechanisms.” International Materials Reviews 57 (3): 133–64. https://doi.org/10.1179/1743280411Y.0000000014. Harkin, Ryan, Hao Wu, Sagar Nikam, Shuo Yin, Rocco Lupoi, Patrick Walls, Wilson McKay, and Shaun McFadden. 2023. “Evaluation of the Role of Hatch-Spacing Variation in a Lack-of-Fusion Defect Prediction Criterion for Laser-Based Powder Bed Fusion Processes.” The International Journal of Advanced Manufacturing Technology 126 (1–2): 659–73. https://doi.org/10.1007/s00170-023-11163-0. Kan, Wen Hao, Louis Ngai Sam Chiu, Chao Voon Samuel Lim, Yuman Zhu, Yang Tian, Derui Jiang, and Aijun Huang. 2022. “A Critical Review on the Effects of Process-Induced Porosity on the Mechanical Properties of Alloys Fabricated by Laser Powder Bed Fusion.” Journal of Materials Science . https://doi.org/10.1007/s10853-022-06990-7. Kuzminova, Y., D. Firsov, A. Dudin, S. Sergeev, A. Zhilyaev, A. Dyakov, A. Chupeeva, et al. 2020. “The Effect of the Parameters of the Powder Bed Fusion Process on the Microstructure and Mechanical Properties of CrFeCoNi Medium-Entropy Alloys.” Intermetallics 116 (November 2019): 106651. https://doi.org/10.1016/j.intermet.2019.106651. Kuzminova, Yulia O., Stanislav A. Evlashin, and Andrey N. Belyakov. 2024. “On the Texture and Strength of a 316L Steel Processed by Powder Bed Fusion.” Materials Science and Engineering: A 913 (July): 147026. https://doi.org/10.1016/j.msea.2024.147026. Mao, Yuyi, Yintao Gao, Juan Hu, Xiaodong Shen, and Hao Zhou. 2024. “Effect of Hatch Spacing on the Quality of Inconel 718 Alloy Part.” Materials 17 (2): 452. https://doi.org/10.3390/ma17020452. Martin, Aiden A., Nicholas P. Calta, Saad A. Khairallah, Jenny Wang, Phillip J. Depond, Anthony Y. Fong, Vivek Thampy, et al. 2019. “Dynamics of Pore Formation during Laser Powder Bed Fusion Additive Manufacturing.” Nature Communications 10 (1): 1987. https://doi.org/10.1038/s41467-019-10009-2. Mishurova, Tatiana, Katia Artzt, Birgit Rehmer, Jan Haubrich, Luis Ávila, Frédéric Schoenstein, Itziar Serrano-Munoz, Guillermo Requena, and Giovanni Bruno. 2021. “Separation of the Impact of Residual Stress and Microstructure on the Fatigue Performance of LPBF Ti-6Al-4V at Elevated Temperature.” International Journal of Fatigue 148 (February). https://doi.org/10.1016/j.ijfatigue.2021.106239. Panov, Daniil, Oleg Oreshkin, Boris Voloskov, Victor Petrovskiy, and Igor Shishkovsky. 2022. “Pore Healing Effect of Laser Polishing and Its Influence on Fatigue Properties of 316L Stainless Steel Parts Fabricated by Laser Powder Bed Fusion.” Optics & Laser Technology 156: 108535. https://doi.org/https://doi.org/10.1016/j.optlastec.2022.108535. Pei, Wei, Wei Zhengying, Chen Zhen, Li Junfeng, Zhang Shuzhe, and Du Jun. 2017. “Numerical Simulation and Parametric Analysis of Selective Laser Melting Process of AlSi10Mg Powder.” Applied Physics A 123 (8): 540. https://doi.org/10.1007/s00339-017-1143-7.

Made with FlippingBook Digital Publishing Software