PSI - Issue 50

S.Yu. Lebedev et al. / Procedia Structural Integrity 50 (2023) 155–162 Author name / Structural Integrity Procedia 00 (2019) 000 – 000

162

8

4. Conclusion Based on the presented work, the following conclusions can be drawn. The method of probability calculation of failure-free operation of surface-hardened gears is suggested by authors, that is different in the following: 1. the calculation is performed for pinion and wheel; 2. the probability of failure-free operation according to the criterion tooth interior fatigue fracture is taken into account; 3. Non-parametric statistics tools are used; 4. When calculating contact stresses, the twist angle caused by the deformation of the transmission elements and the framing is taken into account. Based on the proposed method, a test calculation of a surface-hardened gear train was performed, the probability of failure-free operation of which was determined to be 93.3%. References Reshchikov V.F., 1975. Friction and wear in heavily loaded gears, Moscow: Mashinostroenie, 232 p. (in Russ.). Kogaev V.P., Drozdov Yu.N., 1991. Strength and wear resistance of machine parts, Moscow: Mashinostroenie, 318 p. (in Russ.). ISO 6336 (Reapproved 2019) Calculation of load capacity of spur and helical gears, International Organization for Standardization (ISO). GOST 21354-87 (Reapproved 1989) Cylindrical evolvent gears of external engagement. Strength calculation, Moscow, 125 p. (in Russ.). Vikas Sharma, Anand Parey, 2016. Gearbox fault diagnosis using RMS based probability density function and entropy measures for fluctuating speed conditions, Structural Health Monitoring, pp. 1-14. DOI: 10.1177/1475921716679802 YuanTao Sun, Chao Liu, Qing Zhang, XianRong Qin, 2017. Multiple Failure Modes Reliability Modeling and Analysis in Crack Growth Life Based on JC Method, Hindawi. Mathematical Problems in Engineering, pp. 1-5. DOI: 10.1155/2017/2068620 Prushak V.Ya., Chernous D.A., Volchek O.M., 2018. Influence of dynamic load on gear transmission durability of heavy-duty roadheading machines, Proceedings of the National Academy o f Sciences of Belarus. Рhysical -technical series, vol. 63, n. 2, pp. 192 – 200. DOI: 10.29235/1561-8358-2018-63-2-192-200. Reshetov D.N., Ivanov A.S., Fadeev V.Z., 1988. Reliability of machines, Moscow: Vysshaya shkola, 238 p. (in Russ.). Ying Wu, Li-Yang Xie, De-Cheng Wang, Ji-Zhang Gao, 2010. Reliability Analysis of Shiplift Gear Based on System-level Load-Strength Interference Model, Advanced Materials Research, vol. 118, pp. 354-358. DOI: 10.4028/www.scientific.net/AMR.118-120.354 Ognjanovic M., Milutinovic M., 2013. Design for Reliability Based Methodology for Automotive Gearbox Load Capacity Identification, Journal of Mechanical Engineering, vol. 59 n. 5, pp. 311-322. DOI: 10.5545/sv-jme.2012.769 Rudenko S. P., Valko A. L., 2015. Features of the calculation of transmission gears for deep contact endurance, Russian engineering research, n. 11, pp. 5-11. (in Russ.). Caichao Zhu, Shuang Chen, Hua iju Liu, Huaqing Huang, Guangfu Li, Fei Ma, 2014. Dynamic analysis of the drive train of a wind turbine based upon the measured load spectrum, Journal of Mechanical Science and Technology, vol. 28, n. 6, pp. 2033-2040. DOI: 10.1007/s12206-014 0403-0 Syzrantsev V.N., Antonov M.D., 2020. An algorithm for determining the parameters of the distribution density function with the application of nonparametric statistics methods, AIP Conference Proceedings: 14th International Conference on MRDMS-2020, pp. 40-42. DOI: 10.1063/5.0037016 Syzrantseva K., Syzrantsev V, 2017. Determination of Parameters of Endurance Limit Distribution Law of Material by the Methods of Nonparametric Statistics and Kinetic Theory of High-Cycle Fatigue, Key Engineering Materials, vol. 736, pp 52 – 57. Golofast S. L., 2004. Diagnostics of the performance of Novikov gears using integral type strain gauges, Novosibirsk: Nauka, 163 p. (in Russ.). Brecher Ch., Löpenhaus Ch., Brimmers J., Henser J., 2017. Influence of the Defect Size on the Tooth Root Load Carrying Ca pacity, Gear Technology, November/December 2017. pp. 92-100. Lebedev S.Yu., 2022. Analysis of methods for calculating tooth interior fatigue fracture, Omskiy Nauchnyy Vestnik, n. 2 (182), pp. 43-47. DOI 10.25206/1813-8225-2022-182-43-47. (in Russ.). Gearbo xes of power machines: a reference book, ed. Yu. L. Derzhavtsa, 1985. Saint Petersburg: Mashinostroenieб 232 p. (in Russ.). Korotkin V. I., Kolosova E. M., Onishkov N. P., 2021. Prediction of the contact endurance of hardened teeth and the load capacity of involute gears by the criterion of the limit state of the material, Russian engineering research, n. 12, pp. 35-37. (in Russ.). Baydu C., Patel R., Langlois P., 2017. Comparison of Tooth Interior Fatigue Fracture Load Capacity to Standardized Gear Failure Modes, Gear solutions, pp. 47-57. Houyi B., Caichao Z., Ye Zh., Xiaojin Ch., Houbin F., Wei Ye., 2020. Study on Tooth Interior Fatigue Fracture Failure of Wind Turbine Gears, Metals, n. 10, 1497, pp. 1-18. DOI:10.3390/met10111497. Lebedev S.Yu., Syzrantsev V.N., 2022. Probability of failure-free operation of spur gears: tooth interior fatigue fracture, Bulletin of the South Ural State University. Series: Engineering, vol. 22, n. 2, pp. 20-32. DOI 10.14529/engin220202. (in Russ.). Syzrantseva K.V., 2009. Predicting the Failure of Gear Transmissions by Nonparametric Statistics, Russian Engineering Research, vol. 29, n. 2, pp 1206 – 1208.

Made with FlippingBook - Online Brochure Maker